Wednesday, September 17, 2014

Spline Jig

We are in the process of shooting another episode.  I'm building a toy chest with a frame and panel lid.  The panel is a piece if 3/4 " plywood, framed on three sides with pine.  The three corners are mitered and then splined.  Miter joints are weak.  The end grain surface needs to be reinforced.  If you don't want to see the joint you can use biscuits or hidden splines.  I chose to use splines.  I like the contrast.  I made a very simple yet very efficient jig to cut the spline grooves.  I took a piece of 3/4 " plywood and attached two pieces of pine that were cut at 45 degrees on one end.  I attached the pine pieces so that they met and were flush at the bottom of the ply.  This would be enough to do the job but I attached a second, narrower piece of ply to act as a support, adding stability, keeping the jig from rocking when being pushed through the saw blade and it holds the work pieces snuggly in place..
Make sure that you put the screws in high enough that the blade won't hit them when using the jig
I used a single blade on the saw and made two passes.  I cut splines out of 1/4' plywood stock.  My frame material was 3/4' thick so I simply created a 1/4' spline groove down the middle. A simple jig that works well and can be made out of material found in your scrap bin.








Wind power

Wind Power
I know this isn't about the show but I had to post it'
I'm always amazed at how little things have great impact. This seems very hypocritical of me seeing as I drive a large SUV but we've been trying to live a more modest lifestyle lately and to be more aware of what we can do to save energy. We've always recycled and repurposed things but this spring we hung a clothes line. We bought everything for around $10.
We haven't used the dryer since May. I'm amazed at how much the electric bill decreased. I love it'' I wish we had done this ages ago. I aspire to live a simple life and to be a gentleman farmer with my hogs, my chickens, the dog and cat and a few outbuildings to house my woodshop, my wifes jewelry studio and a place for our son to create.
It's nice to be a little more self sufficient. Start with a simple clothes line. Hang the laundry up in the morning and take it down dry when you get home in the afternoon. It's that simple'
As long as you don't mind the neighbors checking out your undies''
From afar of course'
Thanks for following
Best
Steve


Arrowmont School of Arts and Crafts.
I was looking forward to a beautiful autumn drive down to the foot of the great Smoky mountains but unfortunately it 's not going to happen. I was invited to teach a week long workshop at Arrowmont School of Arts and Crafts. The class was scheduled to start on September 28th but due to low enrollment they had to cancel it.

I've taught at Arrowmont before so it's pretty disappointing but what can you do. I appreciate program director Bill Griffith repeatedly inviting me. I was to teach a class on how to make contemporary modern furniture out of a single sheet of plywood. The class was called 4' x 8'. Maybe next year.? Arrowmont is a multi - media craft school located at the foot of the smoky mountains in Gatlinburg, TN. It's a magical place in a magical area. I love it down there. The area has so much to offer, great arts and crafts, beautiful scenery, great music, BBQ and a little shine'
We're not talking shoes.'
Check out all Arrowmont has to offer. www.arrowmont.org
Thanks for following'
Best
Steve

A variation on a theme

A variation on a theme.
I love how the two toy chest look together. The original one I built I painted the front and back panels primary colors. The side panels I painted with chalkboard paint just to have a little fun. I glued wooden blocks together and then cut them narrower to use as an inlay.
The second toy chest is near completion. I'm going to leave the boards as they are and finish the box with a semi - gloss urethane.
Thanks for following'
Best
Steve



Tool Box

My apologies to those of you who checked out my personal blog looking for more detail images and notes on how to build the toy chest. I posted them on the shows blog. They are on my blog now.
Anyways - Looking ahead'
The next project for show, episode 13 is a small tool box, or tool tote.
I built this box years ago. It's referenced from a tool box an instructor of mine had. You can never have too many tool boxes. This box is perfect for gathering up some tools from the shop and bringing them with you to a job site. The two drawers are suspended and hold a set of chisels perfectly and the inside of the drawer is a perfect place to hang a small saw.
The box is made out of 1/2 inch plywood. The front and back is 1/8 inch ply. You can use any variety of plywood to make the box, Birch to exoticx, whatever you like' The handle is offset so that the box doesn't bump your leg when walking. If you've ever carried a heavy box with a handle in the center you know what I mean.
The box is held together with box/finger joints. I'll show you how to create a jig to cut them easily.
In the current episode a made a simple spline joint jig. You can see the jig on the 'Tips and Techniques' page of the show's website.
www.thegaragewithstevebutler.com
As always - Thanks for following'
Best
Steve




Toy Chest. Round Two

OK
I apologize for my long winded post but I have a lot to say'
Now back to making and the show.
We've hit a little snag. We have approximately three hours of shooting to do but our schedules aren't working out. The project sits in limbo 3/4 of the way done. Oh well - these things happen. We'll resume filming shortly.

he images are of the toy chest with clamps on, doing a test fit before the final glue up. The other image is showing the boards I used for the bottom. I rescued them from an old pallet. I love the nail holes and patina on them.
We still have to film me making the lid and installing the bottom.
I don't like to bother folks with solicitations but it's the ugly necessary part of the job. If you live locally and you see a project you like they are all for sale. Proceeds go right into the show account to help with material and production costs. I'll even throw in a DVD copy of that episode showing how I made it'
So far I have the very rustic chair from episode two, a couple of shaker style end tables that have antique floor boards for the tops and two wine box tables from episode nine ' Red or white' You can watch that video on the website.
You can contact me threw this page or via the websitewww.thegaragewithstevebutler.com
As always - thanks for following.
Best
Steve


Wednesday, September 10, 2014

Identity through object making

'Identity through object making and the creative process'
An essay - Steve Butler

When I was eleven years old my Mother gave me my first guitar. I would spend hours practicing until my fingers were sore and bleeding. Eventually I became proficient at it. My Mom told me that "if they could put my school work to music I'd be a genius." Through music I made a lot of friends. I did finish school, not at the genius level though. Maybe Mom was right.

When playing guitar the hours went by as quickly as minutes. I could travel to distant shores and far off places. I could visit mythical legends and heroes. I lost myself in music, it was hypnotic. I felt whole with music in my life. It kept me centered and balanced and provided me with a creative outlet. I found the creative process of writing a song to be therapeutic. If something was bothering me I would write it down and it would no longer bother me. I have replaced music with object making, I still play occasionally.
The teenager practicing guitar in his bedroom is now an adult building furniture. I love the studio. I love building furniture. Making gives me identity. I spend hours in the studio, not necessarily building but tinkering, collecting my thoughts and letting my mind wander.
My work as an object maker is alway evolving. I am always a student, observing and learning. As makers and designers we build for many reasons. we build for fulfilment and for the love of building. Some objects we build have developed through copious sketches and with a great deal of thought going into them. Others are built just for the sake of building them. All objects we build are in some way very representational of ourselves. they each have a piece of us in them. It is fair to say that in each piece we build a bit of our heart and soul and our life's experiences are contained in them. I feel the building of objects gives us identity.

As a craftsperson I'm considered to be lucky by some. " How wonderful it is that you can build things" " I wish I had that talent." I believe all humans are creative and express themselves creatively. Their creations might not resemble mine in form or function but we all create in someway and achieve identity through the creative process. I believe we have to look at ourselves, at human nature. Not in the usual psychological, political or economic sense, but in a Darwinian biological sense. It is only by knowing where we come from in human evolution that we can know what we are and thus have some idea of our identity. I believe that object making and the creative process is an inherent quality or sense that we all possess, that we are all born with.

Untapping and utilizing this sense depends on our environment and influences. Since the beginning of time all human civilizations have created and made objects. Each object or creation had an intent or purpose. Civilizations have created objects as part of a ritual ceremony, a celebration or for self expression. Object making has given groups of individuals identity, creating communities as well as singular identity, acknowledging the maker.

The activity of object making stresses the socio - cultural function, funerary figures, masks used in healing ceremonies, musical instruments for initiation rituals, bowls painted with sacred symbols and jewelry used to indicate social status. We humans are tribal and create a hierarchy within our tribes. We surround ourselves with others who share the same interest or who have the same belief, therefore creating communities or tribes. We have Morris and friends, the Bauhaus, and in the 1960's we had a back to the Earth movement which saw groups of individuals with similar interest develop self sufficient object making communes, defining their identity.

Past civilizations and present ones make objects to be used in rituals. Rituals are performed in order to affect an uncertain situation, to restore or assure prosperity, health, victory or a successful passage to a new state of being. Rituals are not performed casually. Words, voices, actions, movements, bodies, surroundings and paraphernalia are made as impressive or sacred, beautiful or extraordinary as they can possibly be. As with tools or weapons, the objects make the ceremonies work better and thus create an identity to the group conducting the ritual.

Since the beginning of time we humans have gained identity through the making of objects and the creative process. For example: We can begin with body ornamentation. Everywhere humans to some degree make their bodies different from the way we came into the world. As early as 70,000 years ago people artificially elongated their skulls, as we see in ancient Egyptian statues and in some present day African tribes. This may not sound like identity through object making but it is identity through the creative process. The body is made special, different from the everyday, giving it it's own identity.

Hair was plaited or bound as it is in every human society, to make it different from animal fur or hair. Skin was painted and ears pierced. Everywhere the transformation creates an identity to a certain group, therefore creating communities, influencing individuals by the community environment.
Tattooing and piercing the body is quite common in today's society but we don't show off our tattoo or pierced body parts the way our ancestors did. We tend to conceal them but they still give the individual a personal identity. It is what makes a person different from another. Humans from the earliest of times have had to create and make objects. In Colonial times crafts such as spinning and weaving, joinery and blacksmithing were performed out of necessity but it did give the craftsperson a place in the community, thus creating an identity.

In today's society we turn to object making as a way to express ourselves. We dance, write poetry and song, make furniture, paint, blow glass and create objects out of textiles. These are done out of choice and not necessarily out of necessity, even though one might say they need to create to be themselves. Why is it that so many of us feel the need to craft and create objects when we have the choice to do anything we want in this world? If we don't build and create objects are we losing a sense or quality that is inherent to us? Suppressing our true feelings and urges as human beings, hiding our true identity?

I believe that object making is our identity as humans, it's what separates us from other species. It is vitally and humanly important to us a species. It is well known that the earliest cultural artifacts of our hominid ancestors were stone and bone tools, implements used for obtaining, preparing food and other life's necessities. It is now believed that among the advantages of walking upright is that the already dexterous and flexible primate hand was left free to carry, to make gestures, to make tools, and unlike other animals use tools to make objects. This adaption is quite evident in infant development. Both monkey and human fetuses make reaching and grasping movements in the womb. The human baby is born with incipient hand movements. Their hand movements become expressive, like conversational gestures. Along with Baby's ability to use its hands communicatively, its drive to master the skills of tool use reasserts itself with increasing control and coordination. Reaching, grasping and investigating by eyes, hand and mouth is natural to an infant. It is the way they learn, it's instinctive.

Infant development of motor skills include using the thumb and finger to grip, which is unique to humans as is our rotating wrist. Manipulation is also developed in person to person object games , where babies and their parents hand objects back and forth. the handling and use of objects helps baby learn interaction and communication skills. The person and the object have meaning and identity.
Frank R. Wilson in his book 'The hand' says that like musicians, surgeons and jugglers, all crafters turn hands into the essential physical instrument for the realization of their ideas or for the communication of closely held feelings. Touch is, of all the senses, most 'In touch' with feelings. We embrace, shake hands, and give pats on the back. we use words such as feelings, tact, hard, soft, smooth and rough. All tie fingertips to emotions. Touch is the premier power in craft. With hands the crafted object is formed, and through hands craft is communicated.

There are many reasons why humans feel compelled to make objects. Some create to release fantasies, others for a hobby or to share an interest with another. It brings them together in an relationship, but all aspects help define the individual and make them the person they are. Everyone need an interests and interpersonal relationships, they help define individual identity and give meaning to a person's life.

Object making to me is very therapeutic and cathartic. When we make we are solely responsible for the decisions and choices we make, it's honest. It is all up to ourselves. we have to answer for our actions and judgements. When we build we are honest with ourselves. We look deep inside ourselves and do a self inventory. Making engenders a contemplative state where we feel centered and in tune.

I love building and creating for others, the commission process. The process builds social interactions and develops a personal relationship between the maker and patron. When you build a commissioned piece you create a history for all involved. The maker plays a role, no matter how small in defining their identity. Each piece has a story. It comes with a background. I love teaching. I feel passing our knowledge of craft onto others is needed in order for craft to continue and grow. I feel it is my responsibility as a craftsperson. Not only will it bring more awareness to craft but it will help foster our inherent sense in others.

Unlike children in the traditional societies of the past, children today grow up in an environment where handwork and object making are rarities. Our kids don't walk but ride in cars. They don't learn to spin, weave or sew their clothes. They don't need to cook, much less grow or spear their own food, but can open a box or push a button. What happens on television or computer screens are what is real. Modern cultures continue to emphasize vision at the expense of touch. Our social ways make little allowance for people's need to touch. Children are rarely idle or alone, without background noise so that their thoughts can come to the surface and surprise and engage them. They search for identity.

History must question whether our species can prosper if so many of its evolved abilities are not fostered, and so many of its evolved needs are not met.
Object making is not only pleasurable - It's our identity.

Thank you very much for reading this long post. It's a matter of opinion only and not meant to offend.

As always - Thanks for following.
Best
Steve

Sunday, September 7, 2014

Corks' Corks" and more Corks'

We have a cloth bag in our pantry that we throw our corks in after enjoying a bottle of wine.
The other day my son and I took the bag out and decided to make something out of them. I had some strips of molding leftover from a previous project that we tacked and glued to a piece of plywood. We then glued corks onto the plywood to make a bulletin board for his room. I'd like to say we didn't have enough corks to finish the project but shamelessly that wasn't the case.
A simple project but it created hours of fun for both of us.
If you count how many corks there are - this is a $2500 bulletin board'
As always - Thanks for following.
Best
Steve




Episode twelve. Toy Chest

" Art gives soul to home, And furniture help shape its very definition.
Showing who we are and how we view the world"
Anonymous......

We worked on the show this past week. We filmed on Tuesday and Thursday and will continue to shoot this coming Tuesday. That'll be it,' a new episode will be, as they say, In the can.' This was the first time that Barry, Ken and I had worked together and it went really well. I'm excited to see it edited and on air. The project I'm making is a pine toy chest. The original chest I made had painted panels but when I saw the grain in the material it all came together. I had to leave the panels plain. I love the grain in the plywood panels.
I'll be posting images of the entire project soon.
As always - Thanks for following.
Best
Steve




Thursday, August 28, 2014

Hanging out in 'The Garage'

Hanging out in the garage.

Today we started shooting a new episode of 'The Garage with Steve Butler' This is the first episode that Barry, Ken and I have worked on together. The day went smoothly, thanks to the professionalism of Barry and ken. They came prepared and ready to work. Ii thought I was prepared but I always find myself stumbling over my words. It's one thing to make a project but another to explain what you're doing in a clear, concise manner.
We will continue to shoot next Tuesday and hopefully that'll be it. Most shoots take two to three days to do and then a couple of weeks to edit.
It felt great to be back in the studio making. I can't wait til Tuesday.
A few years ago I made my son a toy box using off of the shelf tongue and groove lumber. I'm making another toy box for this episode. When all is edited and ready I'll post a video clip of the episode here.
As always- Thanks for following
Best
Steve






Book Review

BOOK REVIEW'''

I love collecting books about art, crafts and trades. As an educator I collect them because I might find a great article I can use for a class or a great illustration I can use as a class hand out. I love learning about crafts and trades that have since gone extinct. I use to work at a living history museum in Toronto, Canada called Black Creek Pioneer Village where I divided my time as the old time cabinet maker and the cooper. The cooper is a person who makes buckets and barrels and today the trade is almost all but gone.
http://www.blackcreek.ca/

When I worked at Black Creek Pioneer Village I bought a book called 'The Forgotten crafts' by John Seymour. I lost the book in one of my many moves so I recently purchased a copy. It has been so exciting to get reacquainted with this book. I forgot how awesome it is. Don't get me wrong. I love my machines, and there's a place for them in the workshop. Time is money after all and we all need to make a living but if you like to do things by hand then this book is for you, especially if you like to learn about the trades of yesteryear.

The Author John Seymour is British so some of the terminology might be different than what you're use to but these books will give you great insight into some forgotten trade such as coopering, bessom making ( broom making ), rake making, thatching, saddle making. woodworking, millwrighting, rope making, and blacksmithing. These books won't teach you all you need to know about a certain craft or trade but they will give you great historical insight into these lost trades and hopefully inspire you to learn more.

I love reusing, recycling and repurposing materials and John's books advocate this ethos so I feel particularly drawn to these books. No matter what your living situation is you'll get something out of them.
Not all of us have acreage to turn into a garden or pasture for animals or crops but if you're interested in learning how they did it in the - good - old - days then the books by John Seymour are for you.
I bought my hardcover book for $8 on amazon.

ABOUT THE AUTHOR

John Seymour was educated in England and Switzerland. After studying agriculture in college, he worked on farms in England and Africa. Seymour travelled widely and spent much time studying the ways of life of rural people. For eight years he and his wife ran a small farm in Suffolk, England based on the principles of self sufficiency. He and his wife moved to Wales where they started a school based on these principles. He now lives in Ireland. Among his many books about life on the land are 'The Guide to Self Sufficiency' and 'The Forgotten Household crafts'.

As Always
Thanks for following.
Best
Steve







Wednesday, August 13, 2014

Shooting in the garage

Yesterday Ken and Barry came over to prepare for the next shooting of an episode of the show.  They were testing out some new lights they had just purchased.


Sharpening Stones

Here's a sample of some of the product that DMT donated. 


Another Car Show

On Monday evening we went to another car show held in the parking lot of a local restaurant.
These cars are beautiful.  I would love to deliver a piece of furniture in a classic old pick up.



Saturday, August 9, 2014

Grooming

I want to thank Eddie Fournier of 'Eddie's Classic Barbershop in Whitinsville.
Eddie has generously donated his time and talent to try and make me look good on camera. If he can make it work for me he can make it work for you.
Go visit Eddie. He's easy going and does a great job'
Thanks Eddie 
Best
Steve

Friday, August 8, 2014

Car Show

 I know the show is about woodworking and furniture making and not about cars but I had to show these photos.
Afterall- the title of the show is " The Garage" and we do feature a lot of music throughout the show about cars.

On Monday a local restaurant held a mini car show. It was awesome. I love these cars and wish I could afford one. Maybe one day. My favorite was this great 1950's ( sorry, I forgot the exact date ) Ford Fairlane. It was stunning. These cars have class and style. What happened to auto design? Where are the fins? The torpedo lights?.

When I do get my car I'll drive it to the Atlanta area and get it pinstriped by Hot Rod Walt, Aka Walt Richards. Walt is the frontman for the Atlanta based rockabilly band Hot Rod Walt and the Psycho - Devilles and is also a mad pinstriper. Rod pinstripes everything from cars to bass guitars.

In episode ten of the show, 'Dinner for Two' we closed out the show playing the bands song 'Doin' Fine'. You can watch the episode and hear the song atwww.thegaragewithstevebutler.com .
Hot rod Walt and The Psycho - Devilles have generously allowed us to use the song permanently. When the credits roll you will here ' Doin' Fine'. I love this song and am proud to have it in the show.
Thanks Walt.
Check them out at www.psychodevilles.com where you can see samples of Walts pinstriping and get a copy of 'Doin' Fine' on thier new Country Gold CD.

I recently secured the rights to a song titled 'Fugitive' made popular by The Ventures. I've been using the song since the beginning as the introduction music for the show on cable access. Now that the show is on PBS I had to secure the rights and was able to. So - you'll be able to continue to hear that song as the intro, how ever I still hope to work with the Chicago based band 'The Real Gone' who do a great rendition of the song. Check them out atwww.facebook.com/therealgone
Thanks for the music and as always
Thanks for following
Best
Steve
 

Pomfret Tables

I love all things vintage, retro, rocket era, mid-century modern, whatever you want to call it. I love it'

We've had a busy month and a half so last weekend we went driving and rummaging. We didn't have a destination in mind just driving through small towns looking for thrift stores to browse through.
We were in Pomfret, CT and discovered a used furniture store where we found a great set of tables. We certainly don't need another table but I just love these tables. That and it's hard not to pass up a bargain.

The set needed a little work but luckily enough I know a woodworker. Pointing out the broken parts meant that we were able to get the set for less than half of what the owner was asking, nearly next to nothing. The tables really weren't broken, they just had some loose parts that needed to be reglued and tightened.

The best way to learn about woodworking joinery and what works and what doesn't is by taking apart and repairing older furniture.
These tables were inexpensively made but they've lasted decades. The tables bases are made up of pieces of 3/4" lumber with a 1/4" top laminated onto them creating a solid surface. The round tapered legs are screwed into corner blocks that fit into grooves in the table sides.

The corner blocks have a round mortise in them that is angled to make the legs splay out.
The tables work wonderfully.

I added a little glue and a few clamps to some parts and cleaned the tables with simple green and 0000 steel wool and they look great.
The tables are a nice addition to our little modern abode.
As always
Thanks for following.
Best
Steve







Thursday, August 7, 2014

It's Final

It's final' 
The toy chest wins. The pine toy chest with the chalkboard panels will be the next project built for the show. The peek - a - boo raft will follow. The beauty of this project is that it's uncomplicated. The frame of the chest is made using off the shelf tongue and grooved lumber available at most stores. We are shooting a new episode of the show next Thursday and should have it released a month after. When the editing is complete I'll post the video on this page.
So stay tuned.
Thanks for following
Best
Steve


LW Tank Repair

A couple of weeks ago I got a call from Brent at LW Tank Repair.
Brent bought my mahogany trestle table for his office. I delivered the table but we left it unassembled until renovations to the office were complete. 
I went and assembled the table. If I don't say so myself It looks great in it's new environment, and it feels good knowing that it will get used everyday. Now I just have to convince him to commission me to make him some chairs.
Sculptural furniture is hard sell so I really appreciate Brents appreciation of the table.
Thanks Brent

As always- Thanks for following
Best
Steve



Tuesday, August 5, 2014

Uxbridge Community Television

Well it's full steam ahead.
I visited Barry Giles and Ken Kaiser at Uxbridge Community television to get the next episode of the show ready for shooting. I can't believe that it's episode twelve already. This will be the first episode that the three of us will work on together. I'm excited to be working with Barry and Ken, they've worked tirelessly to bring the past eleven episodes up to Rhode Island PBS standards. I'm grateful to be moving forward with them at the helm.
I've narrowed down the project choices to two.
Both project ideas are really cool. One is a pine toy chest that has painted chalk board panels in it so a child can write on it and the other is a small raft, much like a swimming kick board, that has a port hole hatch in it that a child can raise and look through to see the wonders going on beneath them in the water. So cool'''



DMT Sharpening

I spent this past week in Toronto so I'm behind in posting the latest news. I want to thank Stacey Brandon, Vice President at DMT, Diamond Machining Technology for her generous product donation to the show. DMT manufactures the best sharpening stones out there. Chefs covet them for the razor sharp edge they get on their knives and woodworkers love them for keeping their chisels and plane blades extra sharp. I first used them years ago when I was the department head of the wood studio at The Worcester Center for Crafts in Worcester, MA.
DMT manufactures a sharpening kit for all purposes. Check out their catalog at www.dmtsharp.com.
As always-Thanks for following
Best
Steve